Technical Specifications & Component Matrix
| System Parameter | Component Details |
| Product Type | Modular Lock Cylinder Assembly Kit |
| Assembly Method | Fastening screw connection for on-site length modification |
| Base Core | Minimum Length Cylinder (Base modular unit) |
| Structural Backbone | Connecting Bridge (Reinforced center alignment bar) |
| Extension Hardware | Modular Adapters (Length extension components) |
| Drive Components | Cam for Double Key (Dual-key rotatable cam) |
| Internal Hardware | Mechanical Clutch |
| Fastening System | Dedicated modular assembly screws |
| Profile Standard | Euro Profile mortise lockcase compatibility |
| Primary B2B Benefit | On-site custom sizing with reduced stock SKU requirements |
Modular Component Breakdown & Diagram
Included Modular Components
- Minimum Length Cylinder: The compact foundational cylinder core housing the primary pin mechanism and plug.
- Connecting Bridge: The central structural member that links the cylinder halves, aligns the cam assembly, and provides rigid longitudinal connection.
- Modular Adapters: Precision-machined extension modules that fit onto the base cylinder to extend barrel lengths to match specific door thicknesses.
- Cam for Double Key: Standard rotatable cam engineered specifically for double-sided key operating cylinders.
- Clutch: Internal coupling mechanism ensuring positive drive engagement between the cylinder plug and the central cam.
- Assembly Fasteners: High-tensile screws designed to secure modular extensions firmly onto the connecting bridge.
Core Engineering Advantages
On-Site Length Customization
Installers and locksmiths can modify the overall cylinder length directly at the installation site using simple screw fixings. This eliminates project delays caused by mismatched door measurements or non-standard door thicknesses.
Inventory Optimization for Distributors
Instead of stocking hundreds of individual fixed-length cylinder variants (e.g., 30/30, 30/40, 35/45, 40/50), distributors and mobile locksmiths can maintain a compact stock of base minimum length cylinders and modular accessory components, assembling exact sizes on demand.
Rigid Structural Alignment
The precision-machined connecting bridge ensures that added modular adapters maintain accurate axial alignment, preventing binding of the internal plug or cam during rotation.
Primary Application Environments
- Door Manufacturers & Pre-Hang Facilities: Accommodates varying door thickness batches and exterior security escutcheons during final lock fitting.
- Commercial Locksmith Mobile Service: Enables technicians to carry modular components in service vans to build required cylinder lengths on the spot.
- Architectural Hardware Retrofit Projects: Simplifies hardware replacement on existing doors with non-standard thicknesses.
B2B Procurement & Supply Terms
- Supply Formats: Available as comprehensive modular service kits (with organized compartments for cores, bridges, adapters, and screws) or bulk replenishments of individual components.
- Production Lead Time: Typically 30 to 45 days depending on batch quantities and accessory specifications.
- Technical Data: Assembly instruction guides and 2D dimensional drawings available for OEM integration.
Frequently Asked Questions
The cylinder length is adjusted by attaching modular adapters to the minimum length cylinder core and securing them to the connecting bridge using the designated assembly screw. No specialized machine tools are required on-site.
Yes. Modular adapters can be added to either side of the connecting bridge, allowing the assembly of both symmetric cylinders (e.g., 35/35, 40/40) and asymmetric cylinders (e.g., 30/40, 35/50) based on interior and exterior door dimensions.
The system comprises the minimum length cylinder core, the connecting bridge, length adapters, the double-key cam, the mechanical clutch, and the corresponding assembly screws.
